Production Testing Engineer

Air Q Limited is looking for an experienced Production Testing Engineer to join our Assembly, Integration & Testing (AIT) team in Abu Dhabi.

The Production Testing Engineer will be responsible for the integration checkout, functional testing, and final acceptance testing of assembled units , ensuring that each unit meets defined technical, quality, and performance requirements before handover.

This is a hands-on engineering role requiring strong experience in electro-mechanical systems, test equipment, instrumentation, troubleshooting, and cross-functional collaboration with R&D, Quality, and Production teams.

Key Responsibilities

Integration & System Testing

• Perform integration checkout of assembled units and systems.
• Verify power systems, electronics, communications interfaces, navigation systems, sensors, and other subsystem interfaces.
• Identify and troubleshoot integration issues during production testing.
• Ensure all required checks are completed before units proceed to final acceptance.

Functional & Acceptance Testing

• Develop, document, and execute functional and final acceptance test procedures.
• Define appropriate test methods and acceptance criteria in coordination with Engineering and Quality teams.
• Conduct final functional testing and verify compliance with technical requirements.
• Maintain accurate test records, results, and traceability for each tested unit.

Test Equipment & Test Rig Development

• Design, develop, and build test rigs, fixtures, and test setups for new products and configurations.
• Configure and operate instrumentation and data acquisition systems.
• Ensure test equipment and rigs are functional, calibrated, and ready for production use.
• Troubleshoot test equipment issues and coordinate repair, maintenance, and calibration activities.

Cross-Functional Collaboration

• Work closely with R&D and Engineering teams to establish and validate testing and acceptance criteria.
• Coordinate with Quality to ensure testing aligns with applicable quality requirements.
• Support production teams in resolving testing and integration-related issues.
• Provide regular updates on testing progress, system readiness, and outstanding issues to the Head of Testing.
• Contribute to continuous improvement of testing processes, procedures, and production workflows.

Required Qualifications

• Bachelor's degree in Electrical Engineering, Mechatronics, Aerospace Engineering, Electronics Engineering, or a related engineering discipline.
• Minimum 5 years of experience in integration and testing, test engineering, electro-mechanical systems, or a similar role.
• Experience in aerospace, UAV, aviation, defense, or advanced manufacturing environments is highly desirable.
• Experience with hands-on testing, troubleshooting, instrumentation, and test equipment.
• Six Sigma Green Belt or equivalent process-improvement certification is an advantage.

Technical Skills & Competencies

• Strong knowledge of electro-mechanical and electronic subsystem integration.
• Experience testing power systems, communication interfaces, navigation systems, and sensors.
• Ability to design and build test rigs, fixtures, and test setups from scratch.
• Experience with test instrumentation and data acquisition systems.
• Strong troubleshooting and fault-isolation capabilities.
• Understanding of ISO 9001 and/or AS9100 quality principles.
• Ability to develop and execute structured test procedures.
• Experience with production acceptance testing and test documentation.
• Strong analytical and problem-solving skills.
• Good understanding of continuous improvement methodologies.

Behavioral Competencies

• Analytical and methodical approach to engineering problems.
• Strong attention to detail and commitment to quality.
• Hands-on and proactive approach to troubleshooting.
• Strong communication and cross-functional coordination skills.
• Ability to work effectively with R&D, Quality, Production, and Testing teams.
• Ability to work independently while managing multiple testing priorities.
• Strong ownership and accountability for test results and product readiness.

Key Performance Indicators

Performance In This Role Will Be Measured Through

• Integration checkout and final acceptance test pass rate.
• Test cycle time per unit.
• Test equipment and rig readiness.
• Accuracy and completeness of test documentation.
• Effective identification and resolution of integration issues.
• Defect escape rate below 3%.
• Continuous improvement of testing processes and procedures.

Working Conditions

• Primary Location: Air Q Limited, Masdar City, Abu Dhabi, UAE.
• The role may require work at other company-designated sites, offices, airports, or operational locations depending on business requirements.
• Working hours will follow company policy and may vary according to production, testing, and operational requirements.